Introduction to CNC Components
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Intro CNC Router Components
The CNC Router market runs the gamut from hobbyist machines at $5000, up to
huge CNC machining systems that cost in excess of $200,000. The idea is to find
the CNC Router with the right price to performance ratio within your budget.
Size and space requirements should be decided upon before other more
complex CNC features. Allotted shop space in relation to a router’s work
envelope can determine whether a 14" x 19" tabletop model or a 59" x 120"
CNC system with a moving gantry are the right machine specifications to
research.
After deciding on a machine’s footprint (e.g., 109" x 149" x 60"), the element
that greatly determines the quality, durability and overall performance of a CNC
Router is found in its drive components. Basically, what method is used to move
the machine’s axes. Techno’s CNC Routers utilize THK rails and ball screw
drives, which provide smooth play-free motion, require minimal maintenance,
provide excellent accuracy and long life.
The placement of the ball screw is in the center of the axis of travel, which
eliminates the possibility of racking (i.e., when the system twists due to
misalignment). This also ensures that the Techno machine does not need to be
realigned ever, causing no wear on the drive or carriage system. Eliminating the
downtime spent repairing damage from racking, results in increased productivity
and profits.
Some CNC Routers use other drive systems, such as the rack-and-pinion gear
drive. The racks are typically installed on the outside of the machine, thus
exposed to the elements. As the machine cuts, debris collects on the rack. These
foreign materials get ground into the racks and gears, causing more friction in
the drive system which, in turn, causes wear and makes the machine less
accurate and unstable.
In a rack-and-pinion system, there are typically two drive motors required to run
the one axis (one on the right side and one on the left side of the machine). The
two motors must stay completely in sync with one another. When these motors
get out of sync, racking occurs. Racking deforms the gears within the system,
wearing down the components, and the unit itself can be jolted out of square.
The choice between what drive motors to use first comes down to either servo or
stepper motors. Servos are typically the more expensive motor, but certain Micro-
Stepper motor options bring parity to the purchase price. The big difference
between the two motors is in how they run. Steppers, as the name implies, have
a set number of steps per revolution. Movement is measured assuming that each
commanded step has been completed. Most steppers are run in what is called
an open-loop configuration. This means that the location of an axis is not
verified on an ongoing basis. The motor is commanded to move a certain
distance and it is assumed the move is successful without verification. This can
cause problems when excessive vibration or resonance from the motor/machine
construction can cause the stepper motor to lose steps or even stall.
In contrast to steppers, servomotors have constant feedback from the optical
encoder. This device sits on the back of the motor and keeps the controller
informed of how far the motor has actually moved. This constant feedback is
used to correct any discrepancy between a desired and an actual position. This
automatic corrective action results in faster cuts (up to three times the
throughput), and increased power (up to three times the torque) at high speeds.
The closed-loop nature of the servo also ensures that stalling cannot occur
unless there is an immovable object in the path. When such an obstacle is
encountered, the closed-loop system would communicate to the machine’s
controller to shut down rather than lose position.
Servomotor resolution depends upon the encoder used. Typical encoders
produce positional signals (or pulses) per revolution, and encoders range from
500 to 200,000 pulses per revolution. The more pulses there are, the finer the
resolution capability of the motor. Servos can perform high- speed continuous
motion much more reliably because of the constant feedback from the encoder,
making them much better suited to applications requiring a high-end quality
finish.
The CNC Router market runs the gamut from hobbyist machines at $5000, up to
huge CNC machining systems that cost in excess of $200,000. The idea is to find
the CNC Router with the right price to performance ratio within your budget.
Size and space requirements should be decided upon before other more
complex CNC features. Allotted shop space in relation to a router’s work
envelope can determine whether a 14" x 19" tabletop model or a 59" x 120"
CNC system with a moving gantry are the right machine specifications to
research.
After deciding on a machine’s footprint (e.g., 109" x 149" x 60"), the element
that greatly determines the quality, durability and overall performance of a CNC
Router is found in its drive components. Basically, what method is used to move
the machine’s axes. Techno’s CNC Routers utilize THK rails and ball screw
drives, which provide smooth play-free motion, require minimal maintenance,
provide excellent accuracy and long life.
The placement of the ball screw is in the center of the axis of travel, which
eliminates the possibility of racking (i.e., when the system twists due to
misalignment). This also ensures that the Techno machine does not need to be
realigned ever, causing no wear on the drive or carriage system. Eliminating the
downtime spent repairing damage from racking, results in increased productivity
and profits.
Some CNC Routers use other drive systems, such as the rack-and-pinion gear
drive. The racks are typically installed on the outside of the machine, thus
exposed to the elements. As the machine cuts, debris collects on the rack. These
foreign materials get ground into the racks and gears, causing more friction in
the drive system which, in turn, causes wear and makes the machine less
accurate and unstable.
In a rack-and-pinion system, there are typically two drive motors required to run
the one axis (one on the right side and one on the left side of the machine). The
two motors must stay completely in sync with one another. When these motors
get out of sync, racking occurs. Racking deforms the gears within the system,
wearing down the components, and the unit itself can be jolted out of square.
The choice between what drive motors to use first comes down to either servo or
stepper motors. Servos are typically the more expensive motor, but certain Micro-
Stepper motor options bring parity to the purchase price. The big difference
between the two motors is in how they run. Steppers, as the name implies, have
a set number of steps per revolution. Movement is measured assuming that each
commanded step has been completed. Most steppers are run in what is called
an open-loop configuration. This means that the location of an axis is not
verified on an ongoing basis. The motor is commanded to move a certain
distance and it is assumed the move is successful without verification. This can
cause problems when excessive vibration or resonance from the motor/machine
construction can cause the stepper motor to lose steps or even stall.
In contrast to steppers, servomotors have constant feedback from the optical
encoder. This device sits on the back of the motor and keeps the controller
informed of how far the motor has actually moved. This constant feedback is
used to correct any discrepancy between a desired and an actual position. This
automatic corrective action results in faster cuts (up to three times the
throughput), and increased power (up to three times the torque) at high speeds.
The closed-loop nature of the servo also ensures that stalling cannot occur
unless there is an immovable object in the path. When such an obstacle is
encountered, the closed-loop system would communicate to the machine’s
controller to shut down rather than lose position.
Servomotor resolution depends upon the encoder used. Typical encoders
produce positional signals (or pulses) per revolution, and encoders range from
500 to 200,000 pulses per revolution. The more pulses there are, the finer the
resolution capability of the motor. Servos can perform high- speed continuous
motion much more reliably because of the constant feedback from the encoder,
making them much better suited to applications requiring a high-end quality
finish.
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